CAR Roller brake tester
BTC-Series
CAR Roller Brake tester BTC-Series
The BTC Series is a robust line of roller brake testers designed for passenger cars and light commercial vehicles. Built for vehicle inspection stations and professional workshops, the system meets the technical and legal requirements of testing organizations across Europe.
With its modular design, the BTC Series allows flexible configuration to match different workshop layouts and testing procedures. All models comply with the German brake tester directive (§29 StVZO Annex VIIId), ensuring reliable and standardized brake force measurement.
Developed in Germany, each tester integrates essential components—motors, transmissions, and sensors—sourced from leading European manufacturers, delivering long-term stability and precision for daily brake testing operations.
CAR ROLLER BRAKE TESTER
- Hot-dip galvanized roller set
- Low-wear corundum rollers
Optionally available welded rollers - Wear-free, electronic strain gauge measuring system
- Speed sensors for wheel and roller speed
- Powerful electric motors from European manufacturers
- High efficiency due to automatic test sequence
- Manual/automatic operation, delayed automatic switch-on
- Slip shutdown and shutdown after exit from the test bench
- Electromagnetic motor brake as an extension aid
- Includes all-wheel drive kit, for testing 4WD vehicles
- Roller set fits into all common pits
- Screws for height adjustment
- Optionally available scales for determining the axle load
- Optionally upgradable to a test lane with suspension tester and/or sideslip tester
Model | C-BTC22 (3.8kW) | C-BTC22 (4,4kW) | C-BTC32 | C-BTC42 |
Max. test load / axle load at 50% braking | 2900 kg | 4500 kg | 4500 kg | 4500 kg |
Max. drive-over load / axle | 4000 kg | 4000 kg | 4000 kg | 4000 kg |
Max. Braking force / wheel | 7.0 kN | 10,9 kN | 10,9 kN | 10,9 kN |
Track width min. / max. | 800 / 2200 mm | 800 / 2200 mm | 800 / 2500 mm | 800 / 2800 mm |
Test speed | 4.8 km/h | 5,1 km/h | 5,1 km/h | 5,1 km/h |
Roller length | 700 mm | 700 mm | 850 mm | 1000 mm |
Roller diameter | Ø 205 mm | Ø 205 mm | Ø 205 mm | Ø 205 mm |
Roller elevation | 25 mm | 25 mm | 25 mm | 25 mm |
Friction coefficient (dry / wet) | > 0.7 / 0.6 | > 0,7 / 0,6 | > 0,7 / 0,6 | > 0,7 / 0,6 |
Motor Power | 2 x 3.8 kW | 2 x 4,4 kW | 2 x 4,4 kW | 2 x 4,4 kW |
Dimensions (L x W x H) | 2320 x 660 x 240 mm | 2320 x 660 x 240 mm | 2620 x 660 x 240 mm | 2920 x 660 x 240 mm |
Weight net / gross | 430 kg / 480 kg | 440 kg / 490 kg | 470 kg / 520 kg | 500 kg / 550 kg |
ANALOG DISPLAY
- Analogue and digital display of braking forces
- Selection of operating mode (manual, automatic, all-wheel drive)
- Inspection instructions with the help of the LED display
- Digital difference display in % in the LED display
- Status lights for various operating modes
- Display of weight in kg (in conjunction with optional scale)
- Display of traction in % (in conjunction with optional suspension tester)
- Deviation in the track in m/km (in combination with optional sideslip tester)
- Includes swivel wall bracket
Optional stand for mounting on the floor
Measuring range | 100 – 8000 N |
Traction coefficient | 0~100% |
Slippage display accuracy | 1 % |
Braking force display accuracy | 1 N |
Analog Display | 2x 255mm watches (300°) |
LED Display | 16 characters, 1 row |
IP protection class | IP54 |
Dimensions (L x W x H) | 830 x 200 x 610 mm |
Weight | 25 kg |
CONTROL BOX
- Compact control cabinet
- Equipped with ASA livestream interface
- Built-in rugged wireless remote control
- Lockable main switch
- Includes wall bracket for control cabinet
Optional stand for mounting on the floor
Power supply | AC 3Ph x 400V / 50 Hz |
Dimensions (L x W x H) | 600 x 570 x 240 mm |
Weight | 20 kg |
Accessories for car testlanes
